Jeep TJ / YJ paired with AX5, AX15, NV3550, NSG370 Manual Gearboxes
Lightweight with all the torque you need to get your Jeep out of sticky situations or over the steepest rocks.
160 HP
265 ft-lbs
35 MPG
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We offer comprehensive 1.9 / 2.0 PD TDI conversion systems for YJ, TJ/LJ (manual trans)
Our packages are compatible with all 1.9 / 2.0 (PD) TDI engines from Volkswagens late 2003 through 2006 production. TDI’s fit with our upgraded camshaft and VNT based turbo deliver a healthy 150hp and 260ftlbs of torque.
Coty Built Conversion Goals
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OEM Integration
At Coty Built, we prioritize retaining the original Jeep essence in every package. This seamless OEM integration ensures ease of service in the field and access to parts during Jeep adventures. Coty Built CANBUS integration means you retain full functionality of the OEM instrument cluster.
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Fuel Efficiency
Coty Built diesel conversions deliver an exceptional fuel-efficient and lightweight diesel experience. Our advanced engineering ensures your Jeep remains fuel-efficient without compromising performance. Owners consistently report achieving 25-32mpg, regardless of tire sizes and gearing options, significantly enhancing the vehicle’s range and reducing fuel stops, allowing for longer journeys and off-road adventures.
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Immediate Torque delivery
A standout feature of Coty Built conversions is the immediate torque delivery of our diesel engines. Owners often highlight this as the most significant improvement, even more so than doubled fuel mileage. The instantaneous torque at low RPMs translates to superior off-road capability, smoother acceleration, and enhanced towing performance, ensuring your Jeep tackles challenging terrains with confidence and ease.
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Conversion Process
Our goal is to break down the TDI conversion to the simplest level so only a VW long block assembly is being installed. By retaining as much “Jeep” as possible under the hood, we simplify field service and support.
COTY BUILT TRUSS MEMBER
The Trussmember is a proprietary engineered engine cradle by Coty Built that houses engine accessories, belt drive, and suspends the TDi engine assembly. With accessories mounted in OE-like locations, connecting hydraulic lines and routing electrical components is intuitive, ensuring no clearance issues with your 4-link suspension.
- Compatible with both YJ and TJ applications.
- Only the weld-in pedestals vary to ensure proper fitment and driveline alignment.
- Designed around the AC, alternator, and PS pump from a '97 2.5L 4-cylinder TJ. Other years may require modification for clearance and are not recommended.
COTY BUILT TRANSMISSION ADAPTER
Currently, The Cotybuilt conversions systems support only manual gearboxes. We have designed a cast aluminum adapter plate with CNC crank adapters that reposition the oem Jeep* Flywheel allowing builders to retain Jeep specific clutch kits.
When building the YJ and TJ, the gearbox’s original location remains unchanged allowing full compatibility with existing lift kits and Jeep performance parts.
Gear boxes supported AX5*, AX15, NV3550, NSG370
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COTY BUILT BOOST PLUMBING
Due to the low target speeds for most Jeeps, oe Volkswagen air to air inter cooling was not the optimal choice. Cotybuilt has packaged a liquid cooled after cooler and preformed all the boost plumbing in black silicon pipes to facilitate a neat and tidy under hood installation. The shorten boost track combined with the stable intake temp range allow the engine management software to be optimized for immediate throttle response on and off the trails.
Eletronic Integration
INSTRUMENTATION
Coty built developed a dual CAN interface module. This module converts the proprietary Volkswagen messages into data that drives the Jeep instrumentation*. It also converts the Jeep gearbox speed detail into a speed signal that the TDI ECU is in need of to optimize fuel enrichment.
ENGINE HARNESS
Our team has developed a near plug and play standalone electrical engine harness that ties into the Jeep chassis and drives all necessary electrical segments of the Volkswagen TDi long block.
ENGINE ECU
Using our in-house all wheel drive Super Flow dyno, our team has optimized the ecu calibrations to accommodate the most popular gear/tire combinations. The VW immobilizer has been defeated and the latest base software and glow plug calibrations have been flashed on. The ecu’s will be plug and play.
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Installation Parts
The variations between Jeep platform production runs and model years are staggering. Over the past decade, our in-depth R&D has resulted in a comprehensive system of CAD-designed, CNC-fabricated installation parts that eliminate engineering concerns and provide an OEM look and feel under your hood.
Complete 1.9 Conversion Packages
Jeep TJ
1.9 PD TDI Complete Conversion Package Includes:
- Jeep TDI 1.9L BEW Engine Installer's Package
- Jeep / TDI AX-5* / AX-15 / NV3550 / NSG-370 Transmission Adapter Package + Starter
- 1.9L TDI BEW Engine Conversion Harness
- ECU Tune for included upgraded VNT17 Turbo and 3 bar MAP
- TJ In-Tank Pump Conversion Kit
- TJ Can Box Conversion (VW Can to CCD Conversion box)
- Stage2 Camshaft Package
Jeep YJ
1.9 PD TDI Complete Conversion Package Includes:
- Jeep TDI 1.9L BEW Engine Installer's Package
- Jeep / TDI AX-5* / AX-15 / NV3550 / NSG-370 Transmission Adapter Package + Starter
- 1.9L TDI BEW Engine Conversion Harness
- ECU Tune for included upgraded VNT17 Turbo and 3 bar MAP
- Stage2 Camshaft Package
Refreshed 1.9L PD Engine
Coty Built - Refreshed 1.9 (PD) BEW TDI Engine Includes:
- ECU & Gas Pedal Assembly
- Solenoids & Harnesses
- New Water Pump & Thermostat
- New Seals
- New Timing Belt
- Hot Tank Intake Manifold
- Clean Intake Ports
- Turbo / Camshaft RE & RE
- **Injector rebuild may be necessary depending on injector condition**