1.9L / 2.0L Pumpe Duse TDI

Jeep TJ / YJ paired with AX5, AX15, NV3550, NSG370 Manual Gearboxes

Lightweight with all the torque you need to get your Jeep out of sticky situations or over the steepest rocks.

160 HP

265 ft-lbs

35 MPG

Coty Built Conversion Goals

OEM Integration

At Coty Built, we prioritize retaining the original Jeep essence in every package. This seamless OEM integration ensures ease of service in the field and access to parts during Jeep adventures. Coty Built CANBUS integration means you retain full functionality of the OEM instrument cluster.

Fuel Efficiency

Coty Built diesel conversions deliver an exceptional fuel-efficient and lightweight diesel experience. Our advanced engineering ensures your Jeep remains fuel-efficient without compromising performance. Owners consistently report achieving 25-32mpg, regardless of tire sizes and gearing options, significantly enhancing the vehicle’s range and reducing fuel stops, allowing for longer journeys and off-road adventures.

Immediate Torque delivery

A standout feature of Coty Built conversions is the immediate torque delivery of our diesel engines. Owners often highlight this as the most significant improvement, even more so than doubled fuel mileage. The instantaneous torque at low RPMs translates to superior off-road capability, smoother acceleration, and enhanced towing performance, ensuring your Jeep tackles challenging terrains with confidence and ease.

Conversion Process

Our goal is to break down the TDI conversion to the simplest level so only a VW long block assembly is being installed. By retaining as much “Jeep” as possible under the hood, we simplify field service and support.

COTY BUILT TRUSS MEMBER

The Trussmember is a proprietary engineered engine cradle by Coty Built that houses engine accessories, belt drive, and suspends the TDi engine assembly. With accessories mounted in OE-like locations, connecting hydraulic lines and routing electrical components is intuitive, ensuring no clearance issues with your 4-link suspension.

  • Compatible with both YJ and TJ applications.
  • Only the weld-in pedestals vary to ensure proper fitment and driveline alignment.
  • Designed around the AC, alternator, and PS pump from a '97 2.5L 4-cylinder TJ. Other years may require modification for clearance and are not recommended.
Purchase Truss Package

COTY BUILT TRANSMISSION ADAPTER

Currently, The Cotybuilt conversions systems support only manual gearboxes. We have designed a cast aluminum adapter plate with CNC crank adapters that reposition the oem Jeep* Flywheel allowing builders to retain Jeep specific clutch kits.

When building the YJ and TJ, the gearbox’s original location remains unchanged allowing full compatibility with existing lift kits and Jeep performance parts. 

Gear boxes supported AX5*, AX15, NV3550, NSG370

Purchase Transmission Package

COTY BUILT BOOST PLUMBING

Due to the low target speeds for most Jeeps, oe Volkswagen air to air inter cooling was not the optimal choice. Cotybuilt has packaged a liquid cooled after cooler and preformed all the boost plumbing in black silicon pipes to facilitate a neat and tidy under hood installation. The shorten boost track combined with the stable intake temp range allow the engine management software to be optimized for immediate throttle response on and off the trails.

Eletronic Integration

Purchase Can Module Package

Installation Parts

The variations between Jeep platform production runs and model years are staggering. Over the past decade, our in-depth R&D has resulted in a comprehensive system of CAD-designed, CNC-fabricated installation parts that eliminate engineering concerns and provide an OEM look and feel under your hood.

Complete 1.9 Conversion Packages

Jeep TJ

1.9 PD TDI Complete Conversion Package Includes:

  • Jeep TDI 1.9L BEW Engine Installer's Package
  • Jeep / TDI AX-5* / AX-15 / NV3550 / NSG-370 Transmission Adapter Package + Starter
  • 1.9L TDI BEW Engine Conversion Harness
  • ECU Tune for included upgraded VNT17 Turbo and 3 bar MAP
  • TJ In-Tank Pump Conversion Kit
  • TJ Can Box Conversion (VW Can to CCD Conversion box)
  • Stage2 Camshaft Package
Purchase here

Jeep YJ

1.9 PD TDI Complete Conversion Package Includes:

  • Jeep TDI 1.9L BEW Engine Installer's Package
  • Jeep / TDI AX-5* / AX-15 / NV3550 / NSG-370 Transmission Adapter Package + Starter
  • 1.9L TDI BEW Engine Conversion Harness
  • ECU Tune for included upgraded VNT17 Turbo and 3 bar MAP
  • Stage2 Camshaft Package
Purchase Here

Refreshed 1.9L PD Engine

Coty Built - Refreshed 1.9 (PD) BEW TDI Engine Includes:

  • ECU & Gas Pedal Assembly
  • Solenoids & Harnesses
  • New Water Pump & Thermostat
  • New Seals
  • New Timing Belt
  • Hot Tank Intake Manifold
  • Clean Intake Ports
  • Turbo / Camshaft RE & RE
  • **Injector rebuild may be necessary depending on injector condition**
Purchase Here

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